Pipeline Utility Pigs
PetroSan Oilfield Engineering Co. is a leading manufacturer and supplier of high-quality Pipeline Utility Pigs. Trust us for innovative solutions ensuring your operations run smoothly and efficiently.
Pipeline Utility Pigs are specialized pipeline pigs designed to perform various utility functions, such as:
1. Pipeline cleaning: Removing debris, liquids, and contaminants from pipelines.
2. Pipeline inspection: Detecting and reporting on pipeline defects, corrosion, and other anomalies.
3. Pipeline maintenance: Performing routine maintenance tasks, such as applying coatings or injecting chemicals.
4. Pipeline testing: Conducting pressure tests, leak detection, and other diagnostic tests.
Types of Pipeline Utility Pigs:
1. Cleaning Pigs: Designed to remove debris and contaminants from pipelines.
2. Inspection Pigs: Equipped with sensors and cameras to detect and report on pipeline defects.
3. Maintenance Pigs: Designed to perform routine maintenance tasks, such as applying coatings or injecting chemicals.
4. Testing Pigs: Used to conduct pressure tests, leak detection, and other diagnostic tests.
Characteristics of Pipeline Utility Pigs:
1. Modular design: Allows for easy customization and modification.
2. Advanced sensors: Enable real-time monitoring and data collection.
3. Robust construction: Designed to withstand harsh pipeline environments.
4. Autonomous operation: Can operate independently, without human intervention.
Industry applications:
1. Oil and gas: Pipeline cleaning, inspection, and maintenance.
2. Chemical processing: Pipeline cleaning and maintenance.
3. Power generation: Pipeline inspection and maintenance.
4. Water treatment: Pipeline cleaning and maintenance.
Here are some common material specifications for Utility Pigs:
Body and Frame:
1. Carbon Steel: ASTM A36, A516 Gr. 70, or API 5L Gr. B
2. Stainless Steel: ASTM A240 TP304, TP316, or TP321
3. Alloy Steel: ASTM A182 F11, F22, or F91
Sensors and Electronics:
1. Stainless Steel: ASTM A240 TP304, TP316, or TP321
2. Copper: ASTM B152 or B187
3. Aluminum: ASTM B209 or B210
4. Plastics: ASTM D4000 or D4066
Seals and Gaskets:
1. Nitrile (NBR): ASTM D2000, Class BF
2. Fluorocarbon (FKM): ASTM D2000, Class BG
3. Ethylene Propylene Diene Monomer (EPDM): ASTM D2000, Class BA
Protective Coatings:
1. Epoxy Coating: ASTM D3960, Class 1
2. Polyurethane Coating: ASTM D3960, Class 2
3. Ceramic Coating: ASTM C658, Class 1
Electronic Components:
1. PCB Materials: ASTM D709, Class 1 or 2
2. Electronic Connectors: ASTM B899, Class 1 or 2
3. Sensors and Transducers: ASTM E1444, Class 1 or 2
Certifications and Compliance:
1. API 6D: Specification for Pipeline Valves
2. API 5L: Specification for Line Pipe
3. ASME B31.4: Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids
4. PED 2014/68/EU: Pressure Equipment Directive.
General Specifications:
1. Diameter: 2-48 inches (50-1200 mm)
2. Length: 10-100 feet (3-30 meters)
3. Weight: 10-500 pounds (4.5-227 kg)
4. Material: Carbon steel, stainless steel, or alloy steel
Performance Specifications:
1. Operating Pressure: Up to 10,000 psi (689 bar)
2. Operating Temperature: -20°C to 200°C (-4°F to 392°F)
3. Flow Rate: Up to 10,000 gallons per minute (3785 liters per minute)
4. Cleaning Efficiency: 90-99% cleaning efficiency
Dimensional Specifications:
1. Body Diameter: 2-48 inches (50-1200 mm)
2. Body Length: 10-100 feet (3-30 meters)
3. Nose Diameter: 1-12 inches (25-305 mm)
4. Tail Diameter: 1-12 inches (25-305 mm)
Mechanical Specifications:
1. Propulsion Method: Battery-powered, electric motor, or hydraulic
2. Propulsion Speed: 0.1-10 mph (0.2-16 km/h)
3. Braking System: Pneumatic, hydraulic, or mechanical
4. Steering System: Pneumatic, hydraulic, or mechanical
Electrical Specifications:
1. Power Source: Battery, electric motor, or hydraulic
2. Power Consumption: 1-100 W
3. Communication Method: Radio frequency (RF), Wi-Fi, or wired
4. Data Storage Capacity: 1-100 GB
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We Manufacture, Export and supply to many Countries as follows :
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles