FABRICATED FITTINGS IN United Arab Emirates - UAE
In United Arab Emirates – UAE, PetroSan Oilfield engineering co. is top most quality fabricated fittings manufacturer like Elbows (90-degree or 45-degree), Tees, Reducers (concentric or eccentric), End caps, Couplings, Olets (weldolets, sockolets, etc.), Flanges, Gaskets, Valve connections, Pipe spools, Pipe headers, Piping assemblies, Two half weld elbow, Two half weld tee, Conical reducer, rolling pipes Etc.
Custom-made steel pipes, tubes, or plates are used to construct fabricated steel fittings, which are designed to suit precise specifications. They are employed in a variety of sectors to join, adjust, or change pipe networks. The following are a few typical kinds of manufactured steel fittings in United Arab Emirates – UAE.
Fabricated Steel Fittings.
13. Fabricated Pipe rolling facility in United Arab Emirates – UAE.
PetroSan fabricated fittings includes fabricated tee, fabricated elbow, fabricated reducer, fabricated pipe spool, fabricated pipe repair clamp, fabricated hot tap fittings is the latest in the series of value-added, high performance, innovative products from Total Piping Solutions in United Arab Emirates – UAE.
In accordance with ISO 9001 criteria, we meticulously create quality control methods and use high-quality materials to manufacture, export, and provide fabricated steel fittings. The International Accreditation Service, USA, recognized us in December 2020 in accordance with ISO 9001:2015 and 14001:2015. The internationally recognized ISO 9001:2015 certificate attests to our adherence to high-quality production standards and services. Our high-quality goods are supplied to all regions of United Arab Emirates – UAE and the world in turnkey projects related to oil and gas, steel plants, fertilizers, water treatment plants, cross-country pipelines, infrastructure in United Arab Emirates – UAE.
What is fabricated Fittings?
Custom-made steel pipes, tubes, or plates are used to make fabricated fittings, which are designed to suit precise specifications. They are made to join, adjust, or change pipe networks in different sectors of the economy. Typically, fabricated fittings are produced by a variety of production techniques, including:
1. Cutting (sawing, shearing, or grinding).
2. Forming (bending, rolling, or pressing).
3. Welding (SMAW, GMAW, FCAW, or GTAW).
4. Machining (drilling, tapping, or milling).
5. Assembly (fitting and welding).
Fabricated fittings can be made from various materials, including:
Various material grades can be used to create fabricated fittings, depending on the application and standards of the industry. The following material grades are frequently used to construct fittings:
1. Carbon Steel:
– ASTM A234 WPB (Grade B) fabricated fittings in United Arab Emirates – UAE.
– ASTM A234 WPBW (Grade B, welded) fabricated fittings in United Arab Emirates – UAE.
– ASTM A105 (Grade A, forged) fabricated fittings in United Arab Emirates – UAE.
2. Stainless Steel:
– ASTM A403 WP304 (Grade 304) fabricated fittings in United Arab Emirates – UAE.
– ASTM A403 WP316 (Grade 316) fabricated fittings in United Arab Emirates – UAE.
– ASTM A403 WP321 (Grade 321) fabricated fittings in United Arab Emirates – UAE.
3. Alloy Steel:
– ASTM A234 WP1 (Grade 1, Cr-Mo) fabricated fittings in United Arab Emirates – UAE.
– ASTM A234 WP11 (Grade 11, Cr-Mo-V) fabricated fittings in United Arab Emirates – UAE.
– ASTM A234 WP22 (Grade 22, Cr-Mo-V) fabricated fittings in United Arab Emirates – UAE.
4. Duplex Steel / Super Duplex:
– ASTM A995 Grade 1A (UNS S32205) fabricated fittings in United Arab Emirates – UAE.
– ASTM A995 Grade 2A (UNS S32550) fabricated fittings in United Arab Emirates – UAE.
5. Nickel Alloys:
– ASTM B366 WP904L (Grade 904L) fabricated fittings in United Arab Emirates – UAE.
– ASTM B366 WP Alloy 20 (Grade Alloy 20) fabricated fittings in United Arab Emirates – UAE.
– Inconel 600, Inconel 625, Inconel 601, Inconel 602ca, Monel 400, Monel 500, Hastelloy C276 fabricated fittings in United Arab Emirates – UAE.
6. Low-Temperature Steel:
– ASTM A420 WPL6 (Grade L6). / A333 GR.6 fabricated fittings in United Arab Emirates – UAE.
– ASTM A420 WPL3 (Grade L3) / A333 GR.3 fabricated fittings in United Arab Emirates – UAE.
– ASTM A516 / A515 GR.60/65/70 fabricated fittings in United Arab Emirates – UAE.
7. High-Yield Steel:
– ASTM A694 F52 (Grade F52) / ASTM A860 WPHY 52 fabricated fittings in United Arab Emirates – UAE.
– ASTM A694 F56 (Grade F56) / ASTM A860 WPHY 56 fabricated fittings in United Arab Emirates – UAE.
– ASTM A694 F60 (Grade F60) / ASTM A860 WPHY 60 fabricated fittings in United Arab Emirates – UAE.
– ASTM A694 F65 (Grade F65) / ASTM A860 WPHY 65 fabricated fittings in United Arab Emirates – UAE.
– ASTM A694 F70 (Grade F70) / ASTM A860 WPHY 70 fabricated fittings in United Arab Emirates – UAE.
These material grades offer various benefits, including:
1. Corrosion resistance fabricated fittings in United Arab Emirates – UAE.
2. High-temperature resistance fabricated fittings in United Arab Emirates – UAE.
3. Strength and durability fabricated fittings in United Arab Emirates – UAE.
4. Low-temperature toughness fabricated fittings in United Arab Emirates – UAE.
5. Weldability fabricated fittings in United Arab Emirates – UAE.
6. Machinability fabricated fittings in United Arab Emirates – UAE.
When selecting material grades for fabricated fittings, consider factors like:
1. Fluid characteristics.
2. Operating temperature and pressure.
3. Pipe size and schedule.
4. Industry standards and regulations.
5. Cost and availability.
Consult with a manufacturer or supplier to ensure the selected material grade meets your specific requirements.
Fabricated steel fittings NDT testes.
Fabricated fittings undergo various Non-Destructive Testing (NDT) methods to ensure their quality and integrity. Common NDT tests for fabricated fittings include:
1. Visual Examination (VT): Visual inspection for surface defects, cracks, or imperfections.
2. Radiographic Testing (RT): X-ray or gamma-ray inspection for internal defects or weld quality.
3. Ultrasonic Testing (UT): High-frequency sound waves for detecting internal flaws or thickness measurement.
4. Magnetic Particle Testing (MPT): Detects surface and near-surface defects in ferromagnetic materials.
5. Liquid Penetrant Testing (LPT): Reveals surface defects or cracks using a dye penetrant.
6. Eddy Current Testing (ET): Electromagnetic inspection for surface and subsurface defects.
7. Hydrostatic Pressure Testing (HPT): Tests fittings at high pressure to ensure leak-tightness.
8. Non-Destructive Examination (NDE): Umbrella term for various NDT methods.
9. Weld Inspection: Visual, radiographic, or ultrasonic testing to evaluate weld quality.
10. Material Verification: Verifies material grade, thickness, and composition.
These NDT tests ensure fabricated fittings meet industry standards and regulations, such as:
1. ASME B16.5
2. ASME B31.3
3. API 5L
4. ASTM A234
5. ISO 9001
NDT tests help detect potential defects or flaws, enabling corrective actions to ensure the fabricated fittings are reliable, safe, and meet performance requirements.
Applications:
2. Water and Wastewater: Fixing leaks and cracks in water supply pipes, sewage pipes, and drainage systems.
3. Chemical Processing: Repairing pipes in chemical plants, processing facilities, and storage terminals.
4. Power Generation: Repairing pipes in power plants, boilers, and cooling systems.
5. Marine and Shipbuilding: Repairing pipes on ships, boats, and offshore vessels.
6. HVAC: Fixing leaks and cracks in heating, ventilation, and air conditioning systems.
7. Industrial Processes: Repairing pipes in paper mills, textile mills, and other industrial facilities.
8. Fire Protection: Repairing pipes in fire suppression systems and sprinkler systems.
9. Mining: Repairing pipes in mining operations, processing plants, and transportation systems.
10. Construction: Repairing pipes in building construction, renovation, and plumbing systems.
Manufacturer and fabricators of fittings and assemblies.
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We Manufacture, Export and supply to many Countries as follows :
- ASIA – United Arab Emirates – UAE