FABRICATED FITTINGS
PetroSan Oilfield engineering co. is top most quality fabricated fittings manufacturer like Elbows (90-degree or 45-degree), Tees, Reducers (concentric or eccentric), End caps, Couplings, Olets (weldolets, sockolets, etc.), Flanges, Gaskets, Valve connections, Pipe spools, Pipe headers, Piping assemblies, Two half weld elbow, Two half weld tee, Conical reducer, rolling pipes Etc.
Custom-made steel pipes, tubes, or plates are used to construct fabricated steel fittings, which are designed to suit precise specifications. They are employed in a variety of sectors to join, adjust, or change pipe networks. The following are a few typical kinds of manufactured steel fittings.
Fabricated Steel Fittings.
13. Pipe rolling facility.
PetroSan fabricated fittings includes fabricated tee, fabricated elbow, fabricated reducer, fabricated pipe spool, fabricated pipe repair clamp, fabricated hot tap fittings is the latest in the series of value-added, high performance, innovative products from Total Piping Solutions
In accordance with ISO 9001 criteria, we meticulously create quality control methods and use high-quality materials to manufacture, export, and provide fabricated steel fittings. The International Accreditation Service, USA, recognized us in December 2020 in accordance with ISO 9001:2015 and 14001:2015. The internationally recognized ISO 9001:2015 certificate attests to our adherence to high-quality production standards and services. Our high-quality goods are supplied to all regions of India and the world in turnkey projects related to oil and gas, steel plants, fertilizers, water treatment plants, cross-country pipelines, infrastructure, etc.
What is fabricated Fittings?
Custom-made steel pipes, tubes, or plates are used to make fabricated fittings, which are designed to suit precise specifications. They are made to join, adjust, or change pipe networks in different sectors of the economy. Typically, fabricated fittings are produced by a variety of production techniques, including:
1. Cutting (sawing, shearing, or grinding).
2. Forming (bending, rolling, or pressing).
3. Welding (SMAW, GMAW, FCAW, or GTAW).
4. Machining (drilling, tapping, or milling).
5. Assembly (fitting and welding).
Fabricated fittings can be made from various materials, including:
Various material grades can be used to create fabricated fittings, depending on the application and standards of the industry. The following material grades are frequently used to construct fittings:
1. Carbon Steel:
– ASTM A234 WPB (Grade B).
– ASTM A234 WPBW (Grade B, welded)
– ASTM A105 (Grade A, forged)
2. Stainless Steel:
– ASTM A403 WP304 (Grade 304).
– ASTM A403 WP316 (Grade 316)
– ASTM A403 WP321 (Grade 321)
3. Alloy Steel:
– ASTM A234 WP1 (Grade 1, Cr-Mo).
– ASTM A234 WP11 (Grade 11, Cr-Mo-V).
– ASTM A234 WP22 (Grade 22, Cr-Mo-V)
4. Duplex Steel / Super Duplex:
– ASTM A995 Grade 1A (UNS S32205).
– ASTM A995 Grade 2A (UNS S32550).
5. Nickel Alloys:
– ASTM B366 WP904L (Grade 904L).
– ASTM B366 WP Alloy 20 (Grade Alloy 20).
– Inconel 600, Inconel 625, Inconel 601, Inconel 602ca, Monel 400, Monel 500, Hastelloy C276 etc.
6. Low-Temperature Steel:
– ASTM A420 WPL6 (Grade L6). / A333 GR.6
– ASTM A420 WPL3 (Grade L3) / A333 GR.3
– ASTM A516 / A515 GR.60/65/70
7. High-Yield Steel:
– ASTM A694 F52 (Grade F52) / ASTM A860 WPHY 52
– ASTM A694 F56 (Grade F56) / ASTM A860 WPHY 56
– ASTM A694 F60 (Grade F60) / ASTM A860 WPHY 60
– ASTM A694 F65 (Grade F65) / ASTM A860 WPHY 65
– ASTM A694 F70 (Grade F70) / ASTM A860 WPHY 70
These material grades offer various benefits, including:
1. Corrosion resistance.
2. High-temperature resistance.
3. Strength and durability.
4. Low-temperature toughness.
5. Weldability.
6. Machinability.
When selecting material grades for fabricated fittings, consider factors like:
1. Fluid characteristics.
2. Operating temperature and pressure.
3. Pipe size and schedule.
4. Industry standards and regulations.
5. Cost and availability.
Consult with a manufacturer or supplier to ensure the selected material grade meets your specific requirements.
Fabricated steel fittings NDT testes.
Fabricated fittings undergo various Non-Destructive Testing (NDT) methods to ensure their quality and integrity. Common NDT tests for fabricated fittings include:
1. Visual Examination (VT): Visual inspection for surface defects, cracks, or imperfections.
2. Radiographic Testing (RT): X-ray or gamma-ray inspection for internal defects or weld quality.
3. Ultrasonic Testing (UT): High-frequency sound waves for detecting internal flaws or thickness measurement.
4. Magnetic Particle Testing (MPT): Detects surface and near-surface defects in ferromagnetic materials.
5. Liquid Penetrant Testing (LPT): Reveals surface defects or cracks using a dye penetrant.
6. Eddy Current Testing (ET): Electromagnetic inspection for surface and subsurface defects.
7. Hydrostatic Pressure Testing (HPT): Tests fittings at high pressure to ensure leak-tightness.
8. Non-Destructive Examination (NDE): Umbrella term for various NDT methods.
9. Weld Inspection: Visual, radiographic, or ultrasonic testing to evaluate weld quality.
10. Material Verification: Verifies material grade, thickness, and composition.
These NDT tests ensure fabricated fittings meet industry standards and regulations, such as:
1. ASME B16.5
2. ASME B31.3
3. API 5L
4. ASTM A234
5. ISO 9001
NDT tests help detect potential defects or flaws, enabling corrective actions to ensure the fabricated fittings are reliable, safe, and meet performance requirements.
Applications:
2. Water and Wastewater: Fixing leaks and cracks in water supply pipes, sewage pipes, and drainage systems.
3. Chemical Processing: Repairing pipes in chemical plants, processing facilities, and storage terminals.
4. Power Generation: Repairing pipes in power plants, boilers, and cooling systems.
5. Marine and Shipbuilding: Repairing pipes on ships, boats, and offshore vessels.
6. HVAC: Fixing leaks and cracks in heating, ventilation, and air conditioning systems.
7. Industrial Processes: Repairing pipes in paper mills, textile mills, and other industrial facilities.
8. Fire Protection: Repairing pipes in fire suppression systems and sprinkler systems.
9. Mining: Repairing pipes in mining operations, processing plants, and transportation systems.
10. Construction: Repairing pipes in building construction, renovation, and plumbing systems.
Manufacturer and fabricators of fittings and assemblies.
Manufacturer of Fabricated fittings, Manufacturer of Custom fittings, Manufacturer of Fabricated Pipe fittings, Manufacturer of Fabricated Steel fittings, Manufacturer of Fabricated Welded fittings, Manufacturer of Fabricated Forged fittings, Manufacturer of Fabricated Bends, Manufacturer of Fabricated Elbows, Manufacturer of Fabricated Tees, Manufacturer of Fabricated Reducers, Manufacturer of Fabricated End caps (Dish End), Manufacturer of Fabricated Pipe spools, Manufacturer of Fabricated Pipe headers, Manufacturer of Fabricated Piping assemblies, Manufacturer of hot tap line stop fittings, Manufacturer of pipe repair split clamps, manufacturer of flanges fabricated fittings, manufacturer of fabricated flanged fittings, manufacturer of fabricated flanged elbow, manufacturer of fabricated flanged tee, manufacturer of fabricated flanged reducer, manufacturer of fabricated flanged pipes, manufacturer of fabricated flanged pipe spool, manufacturer of fabricated stainless steel fittings, manufacturer of fabricated flanged carbon steel fittings, manufacturer of fabricated flanged alloy steel fittings, manufacturer of fabricated flanged ss304 / ss316l, a234, a105, a106 fittings, Fabricated Two Half Joint Tee Fittings.
We Manufacture, Export and supply to many Countries as follows :
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates – UAE, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein.
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova.
Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands. - Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See .
- South America – Argentina, Chile, Brazil, Colombia, Paraguay.
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena.
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara.
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland.
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles.