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INCONEL ALLOY 602CA FERRULE IN QATAR

PetroSan oilfield engineering co. is one of the most excellent manufacturer of Alloy 602CA, EN Material NiCr25FeAIY, UNS N06025 ,Nicrofer 6025 HT,DIN EN 10302, Material 2.4633 boiler metal tube insert ferrule, seamless tube insert, seamless ferrule, seamless ferrule insert, seamless tube insert sleeves, welded tube insert, welded tube insert sleeve, welded tube insert ferrule, welded ferrule, welded tube insert insert In Qatar.

PetroSan is one of the top and globally leading manufacturers of type of fitting called a Alloy 602ca tube insert sleeve / ferrules used in industrial production, Heating, Ventilation and Air Conditioning systems , plumbing, and heat exchanger and boiler industries to join tubes. To provide a safe connection, these are usually tiny, cylindrical parts that are placed into the ends of tubes in Qatar.

High Temperature Alloy 602CA Ferruel / Tube Insert. 

Usage/ApplicationBoilers, Heat Exchanger, Heating,
Ventilation and Air Conditioning systems 
TypeStraight Tube Ferrule, Degree or Reverse Flaring Ferrule, Stepped Ferrule, Support pin Ferrule, support washer Ferrule, Reverse Flare Ferrule, Double Flare Ferrule, Single flare Ferrule, Back cut Ferrule, Adaptor,
flanged Ferrule
Material Grade

Alloy 602CA, EN Material NiCr25FeAIY, UNS N06025 ,Nicrofer 6025 HT,DIN EN 10302, Material 2.4633.

Country
of Origin		Raw Material : Europe and Ferrule Made in Qatar
Advantagessuper high heat resistance to temperature corrosion, Increase the life of heat exchanger and boilres.

Ferrule / Tube Insert sleeves of Alloy 602CA, EN Material NiCr25FeAIY, UNS N06025 ,Nicrofer 6025 HT, DIN EN 10302, Material 2.4633.

PetroSan Inconel alloy 602CA tube insert sleeve or ferrule for the purpose of to protect the tube mouth ends of a shell and tube type heat exchanger, metal insert sleeves and ferrules are placed into the end of the heat exchanger tube. Since every tube failure happens within the first few inches of the heat exchanger tube inlet-end, this Tube Ferrule becomes necessary. The application of a thin wall covering—a metal tube insert that has been stretched to its full length—into the condenser and heat exchanger inlet end is the solution to this problem. The purpose of the PetroSan tube insert is to provide a gentle and seamless fluid passage from the tube insert to the heat exchanger or condenser tube. We provide both plastic/Delrin and metal tube inserts in Qatar.

High Temperature Tube Insert or Ferrule Applications.

It is important to take precautions to avoid warping the tube sheet in applications where the exchanger’s tube side is exposed to extremely high temperatures (1650 F). This issue is resolved by using tube inserts. The tube insert usually has an hourglass shape, which allows air to pass between it and the parent tube. Ceramic paper at a high temperature (2300 F) is used to cover the gap. The paper is secured with tape. It is advised to tape the entire length. Full-length tape offers the following two benefits:

– Higher temperature ceramic paper can be squeezed onto the tube insert.
– The tape covers the ceramic paper, which can’t survive even minimal damage.

Castable refractory fills the gap where the tube insert extends out of the tube. Certain tube inserts feature anchors that ingrain themselves into the refractory, while others are positioned at a precise height from the tube sheet using pins equipped with ceramic paper washers. Heat transfer from the tube insert to the tube sheet is impeded by the ceramic washer. A typical design using high temperature paper is shown in Figure 8. The placement of a high temperature tube insert within a unit is shown in Figure 9.
 
image010
 

An innovative ferrule assembly designed for high temperature applications has been developed by PetroSan. There are four parts to the ferrule assembly:

  • FERRULE
  • CERAMIC FIBER PAPER
  • CERAMIC FIBER WASHER
  • STANDOFF TUBE

The ferrule is a metal tube insert that is shaped to fit the application. It is fully taped and covered in ceramic fiber paper with the appropriate temperature rating. The ceramic fiber paper is compressed during the taping process due to the pressure applied. There is a ceramic fiber washer included, the right size for the job. Usually, the standoff tube is the same size as the heat exchanger tube and made of the same alloy as the ferrule. The drawing that is included illustrates how the parts are put together. 

Tube Insert Sleeve / Ferrule Material Grade :

Alloy 602CA, EN Material NiCr25FeAIY, UNS N06025 ,Nicrofer 6025 HT,DIN EN 10302, Material 2.4633.
 
High carbon, chromium, iron, and nickel alloy Alloy 602CA / 2.4633 also includes microalloy elements titanium, zirconium, aluminum, and yttrium as additions. Characteristics of Alloy 602CA include:

– excellent high temperature creep properties.
– excellent fatigue resistance in the HCF and LCF mode.
– extraordinary oxidation resistance at high temperatures and under cyclic conditions.

Chemical composition Alloy 602CA, EN Material NiCr25FeAIY, UNS N06025 ,Nicrofer 6025 HT, DIN EN 10302, Material 2.4633.

Elm. Cr Ni C Al Ti Y Zr Mn Si Cu Fe
MAX 26 Balance 0.25 2.4 0.2 0.12 0.1 0.15 0.5 0.1 11

Features of alloy 602CA.

Temperature Range High-Temperature
Range
Density 7.9 g/cm³
ISO-V notch impact toughness lengthwise 69 J/cm²
at room temperature
– across 56 J/cm² at
room temperature

Alloy 602ca Ferrule tube inserts certification and documents:

  • Certificate of Origin legalized/attested by Chamber of Commerce or Embassy
  • Commercial Invoice, including HS Code
  • Packing List including the number of boxes, net weight, gross weight, Marks, and Numbers
  • Fumigation Certificates
  • Letter of guarantee
  • Material Test Certificates as per EN 10204 3.1, EN 10204 3.2
  • Test Certificates certifying NACE MR0103, NACE MR0175
  • Raw Material Test Reports
  • Heat Treatment Charts
  • Welding Procedure Specification/Procedure Qualification Record, WPS/PQR
  • MATERIAL TRACEABILITY RECORDS
  • Quality Assurance Plan (QAP)
  • NABL-approved Laboratory Test Reports

Alloy 602ca Ferrule tube inserts in house tests (Destructive, Non Destructive tests):

  • Positive Material Identification – PMI Testing
  • Chemical Analysis – Spectro Analysis
  • Mechanical Testing Such as Tensile, Elongation, Reduction of Area
  • Micro Test
  • Macro Test
  • Hardness Test
  • Pitting Resistance Test
  • Intergranular Corrosion (IGC) Test
  • Flaring Test
  • Flattening Test
  • Hydrostatic Test
  • Hydrogen-Induced Cracking (HIC) Test, NACE TM0284
  • Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177
  • Radiography Test
  • Dye Penetrant Test (DP Test)
  • Ultra Sonic Test (UT)
  • Eddy Current Testing
  • Impact Test
  • Bend Test

Inconel alloy 602CA Boiler tube and Heat Exchanger tube Ferrule Insert Manufactures.

  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Seamless Tube Ferrule in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Welded Tube Ferrule  in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Seamless Tube Ferrule in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Welded Tube Ferrule in Qatar.
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  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Welded Tube Inserts in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Seamless Tube Sleeves in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Welded Tube Sleeves in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Tube Sleeves | Alloy 602ca Seamless Tube Sleeves in Qatar.
  • Alloy 602ca Tube Insert | Inconel alloy 602ca Sleeves | Alloy 602ca Welded Tube Sleeves in Qatar.

Types of tube inserts and ferrule :

Alloy 602CA tube inserts ferrule for heat exchanger  in Qatar
EN Material NiCr25FeAIY tube inserts ferrule for heat exchanger in Qatar
UNS N06025 tube inserts ferrule for heat exchanger in Qatar
Nicrofer 6025HT tube inserts ferrule for heat exchanger in Qatar
DIN EN 10302Material 2.4633 tube inserts ferrule for heat exchanger in Qatar
alloy 602ca seamless tube inserts ferrule for heat exchanger in Qatar
alloy 602ca welded erw tube inserts ferrule for heat exchanger in Qatar
semi-welded tube inserts ferrule for heat exchanger in Qatar
Inconel 602ca tube inserts ferrule for heat exchanger in Qatar
Inconel Alloy 602ca tube inserts ferrule for heat exchanger in Qatar
nickel alloy 602ca tube inserts ferrule for heat exchanger in Qatar
high nickel alloy 602ca tube inserts ferrule for heat exchanger in Qatar
Alloy 602CA tube insert sleeve for boiler tube in Qatar
EN Material NiCr25FeAIY tube insert sleeve for boiler tube in Qatar
UNS N06025 tube insert sleeve for boiler tube in Qatar
Nicrofer 6025HT tube insert sleeve for boiler tube in Qatar
DIN EN 10302Material 2.4633 tube insert sleeve for boiler tube in Qatar
seamless tube insert sleeve for boiler tube in Qatar
welded erw tube insert sleeve for boiler tube in Qatar
semi-welded tube insert sleeve for boiler tube in Qatar
Inconel 602ca tube insert sleeve for boiler tube in Qatar
Inconel Alloy 602ca tube insert sleeve for boiler tube in Qatar
nickel alloy 602ca tube insert sleeve for boiler tube in Qatar
high nickel alloy 602ca tube insert sleeve for boiler tube in Qatar
High-temperature Alloy 602CA tube insert ferrule in Qatar
High-temperature EN Material NiCr25FeAIY tube insert ferrule in Qatar
High-temperature UNS N06025 tube insert ferrule in Qatar
High-temperature Nicrofer 6025HT tube insert ferrule in Qatar
High-temperature DIN EN 10302Material 2.4633 tube insert ferrule in Qatar
High-temperature seamless tube insert ferrule in Qatar
High-temperature welded erw tube insert ferrule in Qatar
High-temperature semi-welded tube insert ferrule in Qatar
High-temperature Inconel 602ca tube insert ferrule in Qatar
High-temperature Inconel Alloy 602ca tube insert ferrule in Qatar
High-temperature nickel alloy 602ca tube insert ferrule in Qatar
High-temperature high nickel alloy 602ca tube insert ferrule in Qatar

Manufacturers of Alloy 602CA, EN Material NiCr25FeAIY, UNS N06025 ,Nicrofer 6025 HT,DIN EN 10302, Material 2.4633 Tube insert sleeve or ferrules.

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PetroSan is one of the quality Manufacturer of Inocnel 601 Tube insert sleeve or ferrule in Qatar, Inconel Alloy 601 Tube insert sleeve or ferrule in Qatar, nickel-chromium-iron Tube insert sleeve or ferrule in Qatar in Qatar, alloy 601 Tube insert sleeve or ferrule Alloy 602CA Tube insert sleeve or ferrule, EN Material NiCr25FeAIY Tube insert sleeve or ferrule in Qatar, UNS N06025 Tube insert sleeve or ferrule in Qatar, Nicrofer 6025 HT Tube insert sleeve or ferrule in Qatar, DIN EN 10302 Tube insert sleeve or ferrule in Qatar, Material 2.4633 Tube insert sleeve or ferrule in Qatar.

Inconel alloy 602CA Tube inserts or ferrule End users :

  • SABIC
  • Saudi Aramco 
  • OQ – Oman.
  • Abu Dhabi National Oil Company (ADNOC)
  • Schlumberger.
  • Halliburton.
  • Petrofac.
  • Abu Dhabi Oil Refining Company.
  • Saudi Aramco.
  • Weatherford International.
  • Total Energies
  • China Petroleum Engineering & Construction Corporation.
  • Dubai Petroleum Establishment.
  • Exxon Mobil Corporation.
  • Al Masaood Energy.
  • Alderley FZE.
  • Arabian Drilling.
  • Baker Hughes
  • Dana Gas.
  • Dragon Oil.
  • Iraq National Oil Company.
  • Qatar Petroleum.
  • ROTARY ENGINEERING PTE. LTD.
  • Shell.
  • Wasco.

We Manufacture, Export and supply to many Countries as follows :

  • ASIA – India, China, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan,  Turkmenistan.
  • Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
  • Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
  • Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
  • Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
  • Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See  
  • South America – Argentina, Chile, Brazil, Colombia, Paraguay
  • Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
  • Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
  • Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
  • Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles.

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