Pig Handling Jib Crane
PetroSan Pig Handling Jib Crane is the latest in the series of value-added, high performance, innovative products from Piping and pigging Solutions and designed and produced pig handling equipment to increase the effectiveness, security, and cleanliness of pigging operations.
A Pig Handling Jib Crane is a type of crane specifically designed for handling pipeline pigs, also known as scrapers or pigging devices, in pipeline operations.
What is a Pipeline Pig?
A pipeline pig is a device inserted into a pipeline to perform various maintenance operations, such as:
1. Cleaning: removing debris, sediment, and contaminants
2. Inspection: detecting corrosion, cracks, and other anomalies
3. Gauging: measuring pipeline diameter and detecting obstructions
Pig Handling Jib Crane Features:
1. Lifting Capacity: Designed to lift and handle pipeline pigs of various sizes and weights.
2. Jib Boom: A horizontal or inclined boom that allows for precise placement of the pig.
3. Hoisting System: A winch or hoist system that enables safe and controlled lifting and lowering of the pig.
4. Pig Basket or Tray: A specialized basket or tray that securely holds the pig during lifting and handling operations.
Benefits of Pig Handling Jib Crane:
1. Improved Safety: Reduces the risk of accidents and injuries during pig handling operations.
2. Increased Efficiency: Enables quick and easy handling of pipeline pigs, reducing downtime and increasing productivity.
3. Reduced Damage: Minimizes the risk of damage to pipeline pigs, pipelines, and surrounding equipment.
Applications:
1. Pipeline Maintenance: Used in pipeline maintenance operations, such as cleaning, inspection, and gauging.
2. Pipeline Construction: Used in pipeline construction projects to handle and install pipeline pigs.
3. Industrial Manufacturing: Used in various industrial manufacturing settings, such as oil and gas, chemical processing, and power generation.
General Specifications
1. Lifting Capacity: 1-20 tons (2,000-40,000 lbs)
2. Jib Boom Length: 10-30 feet (3-9 meters)
3. Jib Boom Type: Horizontal, inclined, or folding
4. Hoisting System: Electric, hydraulic, or manual
5. Pig Basket or Tray: Custom-designed to fit specific pipeline pigs
Structural Specifications
1. Boom Material: Steel, aluminum, or fiberglass
2. Column Material: Steel or concrete
3. Foundation: Concrete, steel, or compacted gravel
4. Structural Integrity: Designed to withstand wind, seismic, and other external loads
Mechanical Specifications
1. Hoist Motor: Electric or hydraulic
2. Hoist Speed: 10-100 feet per minute (3-30 meters per minute)
3. Jib Boom Rotation: Manual or powered
4. Jib Boom Elevation: Manual or powered
Electrical Specifications
1. Voltage: 230/460V, 3-phase, 60Hz
2. Control System: Pendant, radio remote, or cabin control
3. Safety Features: Overload protection, limit switches, and emergency stop
Safety Specifications
1. OSHA Compliance: Designed to meet or exceed OSHA standards
2. ASME Compliance: Designed to meet or exceed ASME standards
3. Load Testing: Factory-tested to ensure safe and reliable operation
4. Regular Maintenance: Recommended maintenance schedule to ensure ongoing safety and reliability
Customization Options
1. Custom Jib Boom Length: Designed to fit specific pipeline or facility requirements
2. Custom Pig Basket or Tray: Designed to fit specific pipeline pigs
3. Custom Control System: Designed to meet specific operator requirements
4. Custom Safety Features: Designed to meet specific safety requirements.
Here are some common material grade specifications for a Pig Handling Jib Crane:
Structural Components
1. Boom: ASTM A572 Grade 50, ASTM A36, or equivalent
2. Column: ASTM A572 Grade 50, ASTM A36, or equivalent
3. Foundation: Concrete, ASTM A615 Grade 60, or equivalent
Mechanical Components
1. Hoist Motor: NEMA Premium Efficiency, IEEE 841, or equivalent
2. Gearbox: AGMA 11, ISO 6336, or equivalent
3. Bearings: ABMA, ISO 15, or equivalent
Fasteners
1. Bolts: ASTM A325, ASTM A490, or equivalent
2. Nuts: ASTM A563, ASTM A194, or equivalent
3. Washers: ASTM F436, ASTM F844, or equivalent
Pig Basket or Tray
1. Material: ASTM A36, ASTM A572 Grade 50, or equivalent
2. Coating: Powder coat, epoxy paint, or equivalent
Control System
1. Electrical Components: NEMA, IEC, or equivalent
2. Control Panel: NEMA 4, NEMA 4X, or equivalent
Other Components
1. Wheels: ASTM A536, ASTM A572 Grade 50, or equivalent
2. Axles: ASTM A572 Grade 50, ASTM A36, or equivalent
Standards and Regulations
1. OSHA: 29 CFR 1910, 29 CFR 1926
2. ASME: B30.2, B30.17
3. API: 650, 620
4. ASTM: A36, A572, A325, A490
5. ISO: 9001, 14001, 45001
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