Pipeline Gauging Pigs
PetroSan Oilfield Engineering Co. is a leading manufacturer and supplier of high-quality Pipeline Gauging Pigs. Trust us for innovative solutions ensuring your operations run smoothly and efficiently.
Gauging Pigs are specialized pipeline inspection tools used to measure the internal diameter and geometry of pipelines. They are designed to detect and record any changes in the pipeline’s internal dimensions, such as: Internal diameter reductions, Ovality, Bends, Welds, Other geometric anomalies.
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Gauging Pig Types:
1. Mechanical Gauging Pigs: Use mechanical arms or fingers to measure pipeline diameter and geometry.
2. Electronic Gauging Pigs: Use electronic sensors, such as ultrasonic or laser sensors, to measure pipeline diameter and geometry.
3. Caliper Gauging Pigs: Use mechanical or electronic calipers to measure pipeline diameter and geometry.
Gauging Pig Components:
1. Sensor Systems: Collect data on pipeline internal dimensions and geometry.
2. Data Loggers: Store data collected by the sensor systems.
3. Propulsion Systems: Move the gauging pig through the pipeline, such as wheels or fins.
Benefits of Gauging Pigs:
1. Improved Pipeline Safety: Detecting changes in pipeline internal dimensions helps prevent pipeline accidents.
2. Reduced Maintenance Costs: Identifying potential issues early on reduces maintenance and repair costs.
3. Increased Efficiency: Gauging pigs can inspect pipelines faster and more accurately than traditional methods.
4. Enhanced Regulatory Compliance: Gauging pigs help pipeline operators meet regulatory requirements and industry standards.
Here are some common material specifications for Gauging Pigs:
Body and Frame:
1. Carbon Steel: ASTM A36, A516 Gr. 70, or API 5L Gr. B
2. Stainless Steel: ASTM A240 TP304, TP316, or TP321
3. Alloy Steel: ASTM A182 F11, F22, or F91
Sensors and Electronics:
1. Stainless Steel: ASTM A240 TP304, TP316, or TP321
2. Titanium: ASTM B265 Gr. 2 or Gr. 5
3. Copper: ASTM B152 or B187
Seals and Gaskets:
1. Nitrile (NBR): ASTM D2000, Class BF
2. Fluorocarbon (FKM): ASTM D2000, Class BG
3. Ethylene Propylene Diene Monomer (EPDM): ASTM D2000, Class BA
Protective Coatings:
1. Epoxy Coating: ASTM D3960, Class 1
2. Polyurethane Coating: ASTM D3960, Class 2
3. Ceramic Coating: ASTM C658, Class 1
General Specifications:
1. Diameter: 2-48 inches (50-1200 mm)
2. Length: 10-100 feet (3-30 meters)
3. Weight: 10-500 pounds (4.5-227 kg)
4. Material: Carbon steel, stainless steel, or titanium
Sensor and Data Acquisition Specifications:
1. Sensor Type: Mechanical, electronic, or caliper
2. Sensor Resolution: 0.01-1.0 mm (0.0004-0.04 inches)
3. Data Acquisition Rate: 1-100 Hz
4. Data Storage Capacity: 1-100 GB
Propulsion and Navigation Specifications:
1. Propulsion Method: Battery-powered, electric motor, or hydraulic
2. Propulsion Speed: 0.1-10 mph (0.2-16 km/h)
3. Navigation System: GPS, inertial measurement unit (IMU), or odometer
Communication and Power Specifications:
1. Communication Method: Radio frequency (RF), Wi-Fi, or wired
2. Power Source: Battery, electric motor, or hydraulic
3. Power Consumption: 1-100 W
Operating Conditions:
1. Operating Temperature: -20°C to 200°C (-4°F to 392°F)
2. Operating Pressure: Up to 10,000 psi (689 bar)
3. Flow Rate: Up to 10,000 barrels per day (1,589 cubic meters per day)
Certifications and Compliance:
1. API 6D: Specification for Pipeline Valves
2. API 5L: Specification for Line Pipe
3. ASME B31.4: Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids
4. PED 2014/68/EU: Pressure Equipment Directive
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We Manufacture, Export and supply to many Countries as follows :
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles