PIPELINE LEAK REPAIR CLAMP
The name of brand of clamp is known as Petrosan Pipe clamp who is independent high quality clam manufacturer and fabricators of pipe repair clamp, pipeline repair clamp, pipeline leak repair clamp, , High Pressure Leak Repair Clamps, High Pressure Pipe Repair Clamps, high Pressure Pipeline Repair Clamps, Pipeline Leak Clamps, Pipeline Leak Clamps, Pipeline Repair Clamps.
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Pipeline Leak Repair Clamp.
By clamping around the damaged region and sealing it off, a pipeline leak repair clamp is a tool used to fix leaks in pipelines. Pipeline leak repair clamps have the following important features:
Types of pipeline leak repair clamp :
1. Permanent pipe fix clamps: Designed for long-term repair, these clamps are typically made of durable materials and provide a strong seal.
2. Temporary pipe repair clamps: Used for emergency repairs, these clamps provide a quick fix until a permanent repair can be made.
3. Specialty Customized clamps: Designed for specific applications, such as high-pressure or corrosive environments.
Components of pipeline leak repair clamp :
1. Body: The main structure of the clamp, typically made of metal or plastic.
2. Sealing element: The component that creates the seal, such as a gasket or O-ring.
3. Fastening mechanism: The system used to secure the clamp to the pipeline, such as bolts or straps.
A mechanical tool called a “pipe repair clamp” can be used to seal a leaky section of a pipeline without having to completely replace or shut it down. This pipeline repair sleeve is made to fit over a section of leaky pipeline and offer a temporary or long-term seal to stop leaks. In order to accommodate different pipeline diameters, pressures, and types of damage, pipeline repair clamps come in a variety of sizes and designs. Stainless steel, carbon steel, or ductile iron are common high-strength materials used in their construction, and seals are used to provide a tight fit and prevent leaks. In sectors including chemical processing, water supply, and oil and gas, pipeline repair clamps are a common emergency repair and maintenance solution.
Pipe Repair Clamp working pressure chart :
| Class Temp. F | #150 | #300 | #400 | #600 | #900 | #1500 | #2500 |
| -20 TO 200 | 258 | 740 | 990 | 1480 | 2220 | 3705 | 6170 |
| 200 | 260 | 675 | 900 | 1350 | 2025 | 3375 | 5625 |
| 300 | 230 | 655 | 875 | 1315 | 1970 | 3280 | 5470 |
| 400 | 200 | 635 | 845 | 1270 | 1900 | 3170 | 5280 |
| 500 | 270 | 600 | 800 | 1200 | 1795 | 2995 | 4990 |
| 600 | 140 | 550 | 730 | 1095 | 1640 | 2735 | 4560 |
| 650 | 125 | 535 | 715 | 1075 | 1610 | 2685 | 4475 |
| 700 | 110 | 535 | 710 | 1065 | 1600 | 2665 | 4440 |
| 750 | 95 | 505 | 670 | 1010 | 1510 | 2520 | 4200 |
| 800 | 80 | 410 | 550 | 825 | 1235 | 2060 | 3430 |
| 850 | 65 | 270 | 355 | 535 | 805 | 1340 | 2230 |
| 900 | 50 | 170 | 230 | 345 | 515 | 860 | 1430 |
| 950 | 35 | 105 | 140 | 205 | 310 | 515 | 860 |
| 1000 | 20 | 50 | 70 | 105 | 155 | 260 | 430 |
| Test pressure = 1.5 x (working pressure based on class and temperature) Environment conditions -20 to 100 degrees F | |||||||
Pipeline leak repair Clamp Material Specification:
Body: ASTM A105 / a516 gr. 60, 70 carbon Steel (or equivalent)
Sealing Element: Nitrile Rubber (NBR) or Viton (FKM) for chemical resistance
Fastening Mechanism: ASTM A193 B7M (or equivalent) for high-strength and corrosion resistance
Coating: Zinc plating or epoxy coating for corrosion protection
Gasket: Stainless Steel (SS304 or SS316) or Graphite for high-temperature and chemical resistance
Material Properties:
Tensile Strength: 70,000 psi (480 MPa) minimum
Yield Strength: 40,000 psi (260 MPa) minimum
Hardness: Rockwell C20-30
Corrosion Resistance: Meets NACE MR0175/ISO 15156 for sour service
Temperature Range: -20°F to 400°F (-29°C to 204°C)
Certifications:
– API 6A (American Petroleum Institute)
– ASME B31.4 (American Society of Mechanical Engineers)
– NACE MR0175/ISO 15156 (National Association of Corrosion Engineers)
Additional Requirements:
Hydrostatic Testing: Clamp must withstand 1.5 times the maximum working pressure
Leakage Testing: Clamp must not leak at 10 psi (0.7 bar) air pressure
Material Traceability: Materials must be traceable to their origin
These material grades offer various advantages, such as:
- Corrosion resistance.
- High-temperature resistance.
- Strength and durability.
- Low-temperature toughness.
- Resistance to specific chemicals or environments.
This material standard describes the specifications for a pipeline leak repair clamp, including materials, qualities, certifications, and testing procedures. It ensures that the clamp is appropriate for usage in a variety of pipeline applications.
“The Lifeline of Leaked Pipeline Repair: How Clamps Keep Industries Flowing”
Pipeline repair clamps are unsung heroes in the pipeline business. These basic but powerful tools save the day by swiftly and efficiently repairing pipeline leaks, cracks, and holes. In this post, we will look into pipeline repair clamps and how they help industries run smoothly.
“The Anatomy of a Pipeline Repair Clamp: What Makes Them Tick?”
Ever wondered what makes a pipeline repair clamp tick? From the materials used to the engineering design, we’ll take a closer look at the components that make up these vital devices.
“5 Reasons Why Pipeline Repair Clamps Are a Game-Changer for Industries”
1. Quick Repair: Pipeline repair clamps can be installed in minutes, minimizing downtime and reducing costs.
2. Versatility: Clamps come in various sizes and materials, making them suitable for different pipelines and industries.
3. Reliability: Pipeline repair clamps provide a secure seal, ensuring the integrity of the pipeline.
4. Cost-Effective: Clamps eliminate the need for costly pipeline replacements.
5. Safety: Pipeline repair clamps reduce the risk of accidents and environmental damage.
“Case Study: How Pipeline Repair Clamps Saved a Major Oil Refinery from Disaster”
Read the story of how a pipeline repair clamp helped a major oil refinery avoid a catastrophic failure, saving millions of dollars in damages and downtime.
“The Future of Pipeline Repair: Advancements in Clamp Technology”
As pipeline infrastructure ages, the demand for innovative repair solutions grows. Discover the latest advancements in pipeline repair clamp technology and how they’re shaping the future of the industry.
This unique content offers a mix of informative articles, case studies, and industry insights that showcase the importance and benefits of pipeline repair clamps.
Manufacturer and fabricators of diffrent types of pipe clamps
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