PIPING SPOOL
PetroSan oilfield Engineering Co., With a global industrial presence, Petrosan is a major manufacturer and fabricator of piping spool, steel pipe spool, metal pipe spool.
PetroSan is one of the most varied producers and fabricator of Oil pipeline spool, gas pipeline spool, fluid pipe spool, water pipeline pool, Spool pipe fittings, Pipe spool fabrication, Fabricated pipe spool, Prefabricated Pipe Spools, flanges pipe spool, pipeline spool, piping spool, carbon steel pipe spool, stainless steel pipe spool, carbon steel pipe spool, alloy steel pipe spool, high nickel pipe spool, a106 pipe spool, piping skid fabrication.
A prefabricated piece of pipe that has been put together and welded in a controlled setting, such a fabrication shop or manufacturing facility, is called a pipe spool. Industrial piping systems, such as those in the oil and gas, chemical processing, power generating, and water treatment industries, commonly use pipe spools.
Pipe Spool Fabrication and Manufacturing.
Key Products of pipe spool :
1. Pipe Spools: Prefabricated piping sections, including straight pipes, elbows, tees, and reducers.
2. Fittings: Elbows, tees, couplings, and other piping components.
3. Flanges: Weld neck, slip-on, and blind flanges.
A pipe spool usually consists of:
1. Straight pipes.
2. Fittings (elbows, tees, couplings, etc.).
3. Flanges (weld neck, slip-on, blind, etc.).
4. Valves (optional).
5. Instruments (optional).
PetroSan Oilfield Engg. Co. has always believed in providing the highest quality products to its customers. Complete piping solutions, including pipes, plates, a variety of pipe fittings, and piping spools in nearly all ferrous and non-ferrous materials, are provided by Metal Forge India. Prefabricated pipe spools are created in accordance with customer specifications. Our committed team of designers, engineers, and manufacturers provides top-notch piping spools. As a One-Stop Solution Provider, we try our hardest to meet all of our customers’ piping requirements. Seamless/ERW Pipes are also available from Metal Forge India in a variety of materials, including Inconel, Monel, Stainless Steel, Duplex, and Alloy Steel.
A prefabricated piece of pipe that has been put together and welded in a controlled setting, such a fabrication shop or manufacturing facility, is called a pipe spool. Industrial piping systems, such as those in the oil and gas, chemical processing, power generating, and water treatment industries, commonly use pipe spools.
Pipe Spool Fabrication and Manufacturing :
Pipe spools are composed of prefabricated parts that make up a piping system. Pipe spools comprise fittings, elbows, tees, flanges, and pipes. Long pipes with flanges at the ends are joined to another pipe with a matching flange by pipe spools.
Since pipes are used to transfer fluid and gas, refineries, power plants, oil and gas production facilities, and petrochemical plants all need a lot of pipework. Thus, pipe spools are appropriate for these sectors.
Raw pipe and pipe fittings are used in the production of pipe spools. To make the raw pipes fit the pipe fittings and other components, they are chopped to predetermined dimensions. Depending on the design and specifications, they are often made at a fabrication facility using a variety of cutting, beveling, welding, and other procedures. Fabricating pipe spools is an essential step in industrial construction projects, not just for pipes. There is no space for error during assembly; everything must be done precisely.
We Fabricate and offer :
The pipe preparation equipment selection is determined on the pipe spool’s diameter (“). With options for manual, automatic, and CNC operations, the Beaver series offers a comprehensive range of pipe cutting and beveling for outer diameters ranging from 0.5″ to 56”. Our equipment is perfect for smooth and accurate finishing, dependable for fabrication around-the-clock, and appropriate for bulk production.
The diameter of the welded spool in inches per man-hour is now the most widely used productivity metric in the pipe spool fabrication process. We provide Rotoweld 3.0, a fully automated MIG/MAG pipe spool welding system that guarantees full-penetration 1G girth welds five times faster than manual SMAW or GTAW, to boost fabrication productivity.
Thanks to its unique algorithm that makes it simple to alter welding parameters like travel speed, wire feed rate, arc voltage, or weaving, the patented technique boosts productivity by 400%.
Pipe Spools Fabrication and manufacturing Specifications
- Type Steel Pipe Spool
- Size 114mm to 2500mm diameter (Seamless & Welded, Fabricated)
- Operating Pressures Maximum 3500kPa
- Maximum Velocities 6m/s for cement mortar lined fittings
- Operating Temperatures -40˚C to 70˚C
- In Form spool
- Standard ANSI / ASME B 36.10 & B 36.19
- Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS, DIN Standard ND-6,10, 16, 25, 40
- Thickness 10s/3 mm to XXS/70 mm
- Specialize As per drawing
- Dimensions ANSI / ASME B 36.10 & B 36.19
- Usage/Applications Oil Field, Offshore, Water System, Shipbuilding, Natural Gas, Electric Power, Pipe Projects.
Piping Spool Fabrication and manufacturing Materials
Stainless Steel Pipe Spool :
- ASTM / ASME A/SA 182: F 304, 304L, 304H, 309S, 309H, 310S, 310H, 316, 316TI, 316H, 316L, 316LN, 317, 317L, 321, 321H, 347, 347H, 904L.
Duplex & Super Duplex Steel Pipe Spool :
- ASTM / ASME A/SA 182: F44, F45, F51, F53, F55, F60, F61.
Nickel Alloy Pipe Spool :
- ASTM / ASME SB 564 / 160 / 472: UNS 2200 (NICKEL 200), UNS 4400 (MONEL 400), UNS 8825 INCONEL (825), UNS 6600(INCONEL 600), UNS 6601 (INCONEL 601), UNS 6625 (INCONEL 625), UNS 10276 (HASTELLOY C 276), UNS 2201 (NICKEL 201), (ALLOY 20 / 20 CB 3)
Copper Alloy Pipe Spool :
- ASTM / ASME SB 61 / 62 / 151 / 152: UNS NO. C 92200, UNS NO. C 83600, UNS NO. 70600, 71500, C 70600 (CU -NI- 90/10), C 71500 (CU -NI- 70/30), UNS NO C 10100, C 10200, C 10300, C 10800, C 12000, C 12200
Carbon Steel Pipe Spool :
- ASTMA 105/A694/ A350 LF3/A350 LF2: F42, F46, F52, F56, F60, F65, F70
Alloy Steel Pipe Spool :
- ASTM A182: F1, F5, F9, F11, F22, F91
Brass Forged Steel Pipe Spool :
- Brass CA 360, CA 345 and CA 377 / SAE J530, SAE J531 and ASA
A pipe spool usually consists of:
1. Straight pipes.
2. Fittings (elbows, tees, couplings, etc.).
3. Flanges (weld neck, slip-on, blind, etc.).
4. Valves (optional).
5. Instruments (optional).
Pipe spools are fabricated using various materials, such as:
1. Carbon steel.
2. Stainless steel.
3. Alloy steel.
4. Duplex steel.
5. Super duplex steel.
The benefits of using pipe spools include:
1. Reduced installation time.
2. Improved quality.
3. Increased safety.
4. Cost savings.
5. Enhanced efficiency.
Pipe spools are used in various industries, including:
1. Oil and gas.
2. Chemical processing.
3. Power generation.
4. Water treatment.
5. Industrial processes.
The fabrication process for pipe spools typically involves:
1. Cutting.
2. Beveling.
3. Welding (SMAW, GTAW, FCAW).
4. NDE (Non-Destructive Examination).
5. Hydrostatic testing.
Certifications:
1. ASME (American Society of Mechanical Engineers).
2. API (American Petroleum Institute).
3. AWS (American Welding Society).
4. PED (Pressure Equipment Directive).
5. ISO 9001 (International Organization for Standardization).
Material Specification for Pipe Spool
Pipe:
- Material: ASTM A106 Grade B (or equivalent).
- Size: 2″ to 24″ (DN50 to DN600).
- Wall Thickness: SCH 40 (or as required).
- Length: 20 ft (6 meters) maximum.
Fittings:
- Material: ASTM A234 WPB (or equivalent).
- Type: Elbows, Tees, Couplings, and Reducers.
- Size: 2″ to 24″ (DN50 to DN600).
- Wall Thickness: SCH 40 (or as required).
Flanges:
- Material: ASTM A105 (or equivalent).
- Type: Weld Neck, Slip-On, and Blind.
- Size: 2″ to 24″ (DN50 to DN600).
- Class: 150# to 600# (PN10 to PN100)
Valves:
- Material: ASTM A216 WCB (or equivalent).
- Type: Gate, Globe, and Check.
- Size: 2″ to 24″ (DN50 to DN600).
- Class: 150# to 600# (PN10 to PN100).
Gaskets:
- Material: Graphite or Spiral Wound
- Size: 2″ to 24″ (DN50 to DN600)
Bolts and Nuts:
- Material: ASTM A193 B7 (or equivalent)
- Size: 1/2″ to 2″ (M12 to M48)
Coating:
- Type: Epoxy or Polyurethane.
- Thickness: 10 mils (250 microns) minimum.
Pipe spool fabrication refers to the process of manufacturing and assembling pipe spools, which are prefabricated sections of piping that have been welded together in a controlled environment.
Pipe spool fabrication involves the following steps:
1. Design: Creating a detailed design and drawing of the pipe spool, including material specifications, dimensions, and configurations.
2. Material selection: Selecting the appropriate materials, such as pipes, fittings, flanges, and valves, based on the project requirements.
3. Cutting: Cutting the pipes and fittings to the required lengths using various cutting methods, such as sawing or machining.
4. Beveling: Beveling the pipe ends to prepare them for welding.
5. Welding: Welding the pipes and fittings together using various welding processes, such as SMAW, GTAW, or FCAW.
6. Non-Destructive Examination (NDE): Conducting NDE tests, such as radiography or ultrasonic testing, to ensure the integrity of the welds.
7. Hydrostatic testing: Performing hydrostatic testing to ensure the pipe spool can withstand the required pressure.
8. Finishing: Applying coatings, paint, or other finishes as required.
9. Inspection: Conducting final inspections to ensure the pipe spool meets the project specifications and quality standards.
10. Packaging and shipping: Packaging and shipping the fabricated pipe spools to the project site.
Pipe spool fabrication offers several benefits, including:
– Improved quality
– Increased efficiency
– Reduced installation time
– Cost savings
– Enhanced safety
Pipe spool fabrication is used in various industries, including oil and gas, chemical processing, power generation, and water treatment.
PetroSan Oilfield Engineering Co. are high demanded quality manufacturer of fabrication spool, manufacturer of steel pipe spool, manufacturer of metal pipe spool, manufacturer of oil pipeline spool, manufacturer of gas pipeline spool, manufacturer of fluid pipe spool, manufacturer of water pipeline pool, manufacturer of Spool pipe fittings, manufacturer of Pipe spool fabrication, manufacturer of Fabricated pipe spool, manufacturer of Prefabricated Pipe Spools, manufacturer of flanges pipe spool, manufacturer of pipeline spool, manufacturer of piping spool, manufacturer of carbon steel pipe spool, manufacturer of stainless steel pipe spool, manufacturer of carbon steel pipe spool, manufacturer of alloy steel pipe spool, manufacturer of high nickel pipe spool, manufacturer of a106 pipe spool.
Petrosan leads the industry in brand recognition and is among the greatest, biggest, and most established Manufacturer of Stainless Steel Pipe Spool, Manufacturer of Carbon Steel Pipe Spool, Manufacturer of Low-Temperature Carbon Steel Pipe Spool, Manufacturer of Mild steel Pipe Spool, Manufacturer of Alloy Steel Pipe Spool, Manufacturer of Duplex Steel Pipe Spool, Manufacturer of Piping Spool and Jacket Piping Spool, Manufacturer of Fabricated Pipe Spools, Manufacturer of Industrial Piping Spool, Manufacturer of Piping Skid Pipe Spools, Manufacturer of Pump Stand Assembly Pipe Spools, Manufacturer of Piping Header Pipe Spools, Manufacturer of Pressure Vessel Pipe Spools, Manufacturer of Pressure Filter Pipe Spools, Manufacturer of Storage Tank Pipe Spools, Manufacturer of Heat Exchanger Pipe Spools, Manufacturer of Cooling System / Cooling Station Pipe Spools, Manufacturer of Heating System / Heating Station Pipe Spools, Manufacturer of Structural Fabrication Services Pipe Spools is the latest in the series of value-added, high performance, innovative products from Total Piping Solutions.
We Manufacture, Export and supply to many Countries as follows :
- ASIA – India, China, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana, Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda, Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles.