TAPERED PLUG
Petrosan Oilfield Engineering Co. is a well-known manufacturer and supplier of heat exchanger tapered tube plugs made of stainless steel, carbon steel, copper, nickel alloy, titanium, and brass.
One of the top producers and suppliers of Heat exchanger tapered Tube plug, Cooler tube Plugs, Tube Plugs, Heat Exchanger plug, Boiler Tube Plugs, Condenser Tube Plugs, Ferrule Tube Plugs, Expandable Tube Plugs, Mechanical Tube Plugs, Heat Exchanger Repair, Tube Sheet Repair, Leak Sealing Tube plug, Tube Failure tapper plug, Corrosion. Protection Tube plug, Tube Plugging Machine Tube plug, Hydraulically Expanded Tube plug, Permanent Tube Plugs.
Tapered Tube Plug.
A Tapered Tube Plug is a sort of tube plug used to seal a hole or opening in a tube or pipe. It’s constructed with a tapered shape to fit snugly into the tube, establishing a secure seal.
Tapper Tube Plug Key Features:
1. Tapered Body: The plug has a tapered shape, typically with a 1:10 to 1:20 taper ratio.
2. Ferrule: A ferrule (a ring-shaped component) is often used to create a secure seal.
3. Expansion Section: The plug has an expansion section that expands when driven into the tube, creating a tight seal.
4. Driving End: The driving end is typically threaded or has a hexagonal shape for easy installation.
5. Sealing End: The sealing end is tapered to fit snugly into the tube.
Heat exchanger tube plugs seal the ends of leaking tubes, allowing the heat exchanger to function for extended periods of time. The consistent taper and smooth surface finish ensure effective sealing with minimal installation force. The Tapered Tube Plugs’ one-piece construction allows for simple permanent filling of tubes or tubesheet holes.Click here for total plugging solutions for heat exchangers.
We are one of the top producers and fabricators of boiler tapered tube plugs and heat exchanger tubes in SS, and we also supply premium raw materials. Stainless steel CS Carbon Steel Titanium Duplex Super Duplex Nickel Alloys Hastelloy Inconel Alloy In Mumbai, India, we also carry pipes, plates, coils, shims, round bars, flat bars, hex bar stud bolts, and Monel Alloy Steel, Aluminum, copper, brass, gum metal, and available grade SS A182 F304, F304L, F304N, F304LN, 304H, 309H, 310S, F310, F316, F316LN, 316H, 316Ti, 317, 317L, 321, 321H, 347, 347H, 348, 348H, and 904L UNS S32205, UNS S31803, UNS S32750, DUPLEX 2205, SMO 254 ALLOY 020 ALLOY 230 MONEL 400 MONEL 500K NICKEL ALLOY 600 ALLOY 625 ALLOY 601 ALLOY 602 Ca ALLOY 800 ALLOY 800H ALLOY 800 HT ALLOY 825 ALLOY B HASTELLOY C276 HASTELLOY B HASTELLOY B2 HASTELLOY C22 HASTELLOY B3 ALLOY C4 ALLOY G 3 NICKEL 200 NICKEL 201 A182 F5 F9 F11 F22 F91 FB F51. F52 F53 F55
Here’s a general specification outline for heat exchanger tube plugs:
Size Range:
Types:
Design Features:
Dimensions:
Standards:
Certifications:
Other Requirements:
Here’s a detailed outline of a Tapered Tube Plug:
Description:
A Tapered Tube Plug is a type of tube plug used to seal a hole or opening in a tube or pipe. It’s designed with a tapered shape to fit snugly into the tube, creating a secure seal.
Key Features:
1. Tapered Body: The plug has a tapered shape, typically with a 1:10 to 1:20 taper ratio.
2. Ferrule: A ferrule (a ring-shaped component) is often used to create a secure seal.
3. Expansion Section: The plug has an expansion section that expands when driven into the tube, creating a tight seal.
4. Driving End: The driving end is typically threaded or has a hexagonal shape for easy installation.
5. Sealing End: The sealing end is tapered to fit snugly into the tube.
Dimensions:
1. Plug OD (Outside Diameter): The outside diameter of the plug, typically matching the tube OD.
2. Plug Length: The overall length of the plug, including the expansion section.
3. Taper Length: The length of the tapered section.
4. Ferrule OD: The outside diameter of the ferrule (if used).
5. Ferrule Thickness: The thickness of the ferrule (if used).
Materials:
1. Stainless Steel (SS304, SS316, etc.)
2. Carbon Steel (A105, A106, etc.)
3. Copper
4. Nickel Alloy (Inconel, Monel, etc.)
5. Titanium
Specifications:
1. Temperature Range: -200°C to 800°C (-330°F to 1472°F)
2. Pressure Rating: Up to 200 bar (2900 psi)
3. Corrosion Resistance: Resistant to various corrosive media
4. Leak-Tightness: Tested for leak-tightness using helium or other methods
Installation:
1. Drilling: Drill a hole in the tube to match the plug OD.
2. Insertion: Insert the plug into the hole, ensuring proper alignment.
3. Expansion: Use a hydraulic or mechanical tool to expand the plug, creating a secure seal.
Removal:
1. Drilling: Drill out the plug using a specialized tool.
2. Removal Tool: Use a removal tool to extract the plug.
Tapered Tube Plug Dimension Chart :
| Tapered Tube Plugs | |||||
| Product Ordering Code | Tube OD | Gauge | Dimension (Inches) | ||
| “A” | “B” | “L” | |||
| Small End | Large End | Length | |||
| PETROSANHEP-1-X | 1/4″ | 18-24 | 0.141″ | 0.235″ | 1-1/4″ |
| 3/8″ | 12-24 | ||||
| PETROSANHEP-2-X | 3/8″ | 15-24 | 0.213″ | 0.371″ | 1-3/4″ |
| 1/2″ | 13-15 | ||||
| PETROSANHEP-3-X | 1/2″ | 15-24 | 0.337″ | 0.495″ | |
| 5/8″ | 12-14 | ||||
| PETROSANHEP-4-X | 5/8″ | 14-24 | 0.449″ | 0.625″ | |
| 3/4″ | 10-14 | ||||
| PETROSANHEP-5-X | 3/4″ | 14-24 | 0.564″ | 0.750″ | |
| 7/8″ | 10-13 | ||||
| 1″ | 8-9 | ||||
| PETROSANHEP-6-X | 7/8″ | 15-24 | 0.706″ | 0.875″ | |
| 1″ | 10-15 | ||||
| PETROSANHEP-7-X | 1″ | 13-18 | 0.776″ | 0.934″ | |
| PETROSANHEP-8-X | 1″ | 18-24 | 0.892″ | 1.050″ | |
| 1-1/8″ | 13-17 | ||||
| PETROSANHEP-9-X | 1-1/8″ | 15-24 | 0.949″ | 1.125″ | 2″ |
| 1-1/4″ | 10-14 | ||||
| PETROSANHEP-10-X | 1-1/4″ | 13-19 | 1.010″ | 1.186″ | |
| PETROSANHEP-11-X | 1-1/4″ | 19-24 | 1.147″ | 1.323″ | |
| PETROSANHEP-12-X | 1-1/2″ | 10-24 | 1.200″ | 1.495″ | 3″ |
| PETROSANHEP-13-X | 1-1/2″ | 14-24 | 1.305″ | 1.600″ | |
| 1-3/4″ | 6-13 | ||||
| PETROSANHEP-14-X | 1-3/4″ | 14-22 | 1.575″ | 1.870″ | |
| 2″ | 6-13 | ||||
| PETROSANHEP-15-X | 2″ | 12-22 | 1.700″ | 1.995″ | |
| PETROSANHEP-16-X | 2-1/4″ | 6-13 | 1.805″ | 2.100″ | |
| PETROSANHEP-17-X | 2-1/2″ | 5-18 | 2.000″ | 2.375″ | |
| PETROSANHEP-18-X | 2-3/4″ | 4-10 | 2.232″ | 2.500″ | |
| PETROSANHEP-19-X | 3″ | 5-12 | 2.524″ | 2.834″ | 4″ |
| PETROSANHEP-20-X | 3″ | 10-23 | 2.625″ | 3.000″ | |
| PETROSANHEP-21-X | 3-1/4″ | 7-14 | 2.875″ | 3.125″ | |
| PETROSANHEP-22-X | 3-1/4″ | 13-23 | 3.010″ | 3.250″ | |
| PETROSANHEP-23-X | 3-1/2″ | 7-12 | 3.125″ | 3.375″ | |
| PETROSANHEP-24-X | 3-1/2″ | 13-23 | 3.260″ | 3.500″ | |
| PETROSANHEP-25-X | 3-3/4″ | 5-12 | 3.274″ | 3.567″ | |
| PETROSANHEP-26-X | 3-3/4″ | 13-23 | 3.510″ | 3.750″ | |
| PETROSANHEP-27-X | 4″ | 5-12 | 3.524″ | 3.817″ | |
| PETROSANHEP-28-X | 4″ | 13-23 | 3.782″ | 4.000″ |
Tapered Tube Plug and Threaded plug manufacturer, fabricator, supplier and exporters of :
PetroSan Is the top skilled manufacturer and suppliers of Heat exchanger tapered Tube plug, Manufacturer of Cooler tube Plugs, Manufacturer of Tube Plugs, Manufacturer of Heat Exchanger plug, Manufacturer of Boiler Tube Plugs, Manufacturer of Condenser Tube Plugs, Manufacturer of Ferrule Tube Plugs, Manufacturer of Expandable Tube Plugs, Manufacturer of Mechanical Tube Plugs, Manufacturer of Heat Exchanger Repair, Manufacturer of Tube Sheet Repair, Manufacturer of Leak Sealing Tube plug, Manufacturer of Tube Failure tapper plug, Manufacturer of Corrosion. Protection Tube plug, Manufacturer of Tube Plugging Machine Tube plug, Manufacturer of Hydraulically Expanded Tube plug, Manufacturer of Permanent Tube Plugs.
Manufacturer of Stainless Steel Tube Plugs, Manufacturer of Carbon Steel Tube Plugs, Manufacturer of Brass Tube Plugs, Manufacturer of 70/30 CuNi Tube Plugs, Manufacturer of 90/10 CuNi Tube Plugs, Manufacturer of Hastelloy C 276 Tube Plugs ,Manufacturer of Inconel Tube Plugs, Manufacturer of Incoloy Tube Plugs, Manufacturer of Monel 400 Tube Plugs, Manufacturer of Monel 500 Tube Plugs, Manufacturer of Titanium Tube Plugs, Manufacturer of Duplex Tube Plugs, Manufacturer of Super Duplex Tube Plugs.
We Manufacture, Export and supply to many Countries as follows :
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles