TUBE INSERT SLEEVE (FERRULE)
With its distinctive mechanical tube insert ferrule, Petrosan leads the industry in brand recognition and is among the greatest, biggest, and most established fabricator and manufacturer of nickel alloy metal ferrules, stainless steel ferrules, Inconel tube insert sleeve or ferrule, stainless steel tube insert sleeve or ferrule, seamless tube insert sleeve or ferrule, welded tube insert sleeve or ferrule, Inconel alloy 601 tube insert sleeve or alloy ferrule, Inconel alloy 6 tube insert sleeve or alloy ferrule for heat exchanger tubes and boiler tubes.
We provide top-notch items because we are a prestigious manufacturing firm of Heat exchanger tube inserts, boiler tube inserts, Heat exchanger seamless / welded ferrules, seamless / welded boiler ferrules manufacturer in India.
PetroSan Oilfield Engineering Co. is one the prestigious manufacturer and fabricators of tube insert sleeves or heat exchanger ferrules and boiler ferrules. We produce accordance with ISO 9001 criteria, we meticulously create quality control methods and use high-quality materials to manufacture, export, and provide heat exchanger tubes and boiler tubes.
In shell and tube type heat exchangers, tube insert sleeves, also known as Ferrules, are used to protect the tubes. The ends of the heat exchanger tubes are fitted with ferrules or tube inserts.
Tube insert sleeve (Ferrules).
Material: Typically made from corrosion-resistant alloys like nickel alloy, Inconel alloy, stainless steel, titanium, or copper nickel.
Design: Ferrules are designed to withstand high temperatures, pressures, and corrosion, ensuring a reliable seal.
Applications:
- Shell and tube heat exchangers.
- Plate heat exchangers.
- Finned tube heat exchangers.
- Air-cooled heat exchangers.
- Boilers.
Sizes: Various sizes available to fit different tube and pipe diameters.
Heat exchanger ferrules are essential to preserving heat exchanger and boilers dependability and efficiency. To choose the right ferrules for your application, take into consideration criteria like size, design, and compatibility with different materials like Stainless steel 304/304L, 316/316L, Titanium grade 1 or grade 2, Copper nickel Cu-Ni 70-30 or Cu-Ni 90-10, Inconel Alloy 601, Inconel alloy 602CA & Inconel alloy 693 for for high heat tepreture resistant materials.
What is tube insert sleeve or ferrule. ?
Tube insert sleeve and ferrules are the same products. A metal, plastic or ceramic tube that is inserted into the end of a heat exchanger tube to provide a specific function. The purpose of a tube insert is to either be sacrificial to the effects of inlet-end erosion, corrosion, impingement to induce a fluid to fall on the ID of a tube in a falling film exchanger or to transfer extremely high heat past the tube sheet to the exchanger tubes. Each of the above applications requires a specific style of design. At PetroSan, we manufacture metal tube inserts for all applications, providing the necessary drawings required.
Tube insert sleeve and ferrules used to reinforce and strengthen the ends of tubes or hoses in various industries, such as:
– Hydraulic systems.
– Pneumatic systems.
– Heat exchanger.
– Boilers.
– Automotive systems.
– Industrial equipment.
Ferrules serve several purposes:
– Prevent tube damage.
– Provide a secure connection.
– Reinforce the tube’s structural integrity.
– Enhance safety and reliability.
They are typically made from materials like metal such as :
Tube Inserts & Ferrules Material grades.
Stainless Steel Grades:
SS304, SS310, SS316, SS 317, SS321, SS347, SS410
Copper Nickel Alloys
Cu-Ni 90/10, Cu-Ni 70/30
High temprature nickel based alloys :
Alloy 601, Alloy 602ca, alloy 693, Hastelloy C 276, Incoloy 600, inconel 625, Monel 400, Monel 500, Duplex, Super Duplex, Incoloy 800, Incoloy 825
Plastics:
Nylon (Polyamide), PTFE, Virgin PTFE, PP, Bakelite ETC.
Material Documents and certificates.
- Certificate of Origin legalized/attested by Chamber of Commerce or Embassy.
- Commercial Invoice, including HS Code.
- Packing List including the number of boxes, net weight, gross weight, Marks, and Numbers.
- Fumigation Certificates.
- Letter of guarantee.
- Material Test Certificates as per EN 10204 3.1, EN 10204 3.2.
- Test Certificates certifying NACE MR0103, NACE MR0175.
- Raw Material Test Reports.
- Heat Treatment Charts.
- Welding Procedure Specification/Procedure Qualification Record, WPS/PQR.
- MATERIAL TRACEABILITY RECORDS.
- Quality Assurance Plan (QAP).
- NABL-approved Laboratory Test Reports.
Ferrules and tube inserts are used in a variety of industries, including:
2. Pneumatic systems: Ferrules join tubes to fittings, maintaining airtight connections for compressed air and gas systems.
3. Medical devices: Ferrules are used in medical tubing, such as in IV administration sets, catheters, and drug delivery systems.
4. Automotive systems: Ferrules connect brake lines, fuel lines, and other tubes to fittings and components.
5. Industrial equipment: Ferrules are used in various industrial applications, such as in chemical processing, power generation, and oil refining.
6. Aerospace: Ferrules are used in aircraft and spacecraft applications, where high reliability and performance are critical.
7. Marine hardware: Ferrules are used in marine applications, such as in fuel lines, water lines, and hydraulic systems.
8. Food processing: Ferrules are used in food processing equipment, ensuring sanitary connections and preventing contamination.
9. Laboratory equipment: Ferrules connect tubes to fittings in laboratory equipment, such as in chromatography and spectrometry systems.
10. General engineering: Ferrules are used in various general engineering applications, such as in pumps, valves, and cylinders.
Here are some types of flared tube inserts and ferrules.
– Single Flare with Back Cut Tube Insert: A variation of the standard flare ferrule insert with a degree at the tail, which makes it easier to install.
– Single Flare Long Tube Insert: This tube insert has extra length and is used with ceramic fiber paper.
– Double Flare Stepped Tube Insert: This tube insert is useful when used with ceramic fiber paper and has double flaring.
– Double End Flare Tube Insert: This tube insert has flaring at both ends, which ensures correct installation.
Manufacturers of tube inserts in following grades.
Manufacturers of ferrules in following grades.
We Manufacture, Export and supply to many Countries as follows :
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles