VIRGIN PTFE TUBE INSERT (FERRULE)

PetroSan Oilfield Engineering Co. is certified quality product manufacturer of PTFE (Polytetrafluoroethylene) inserts, PTFE ferrule, Heat exchanger Ferrules and Tube Inserts, Tube Inserts and Pipe Ferrule, PTFE Teflon Tube Inserts, PTFE Teflon Ferrules, high heat resistance tube insert, high heat resistance Verigin ptfe ferrule, air cooler insert ferrule, PTFE Tubing Adaptor Ferrule, PTFE Tube Insert for Air Cooled Condensers, High temperature ptfe ferrule, Manufacturer of Plastic Inserts, PTFE (Teflon) Tubing Adaptor System, PTFE Fittings, PTFE Front Ferrule.
To protect the tube mouth ends of a shell and tube type heat exchanger, plastic inserts called PTFE tube inserts and tube ferrules are placed into the end of the heat exchanger tube. Since every tube failure happens within the first few inches of the heat exchanger tube inlet-end, this Tube Ferrule becomes necessary. The application of a thin wall covering—a metal tube insert that has been stretched to its full length—into the condenser and heat exchanger inlet end is the solution to this problem. The purpose of the PetroSan tube insert is to provide a gentle and seamless fluid passage from the tube insert to the heat exchanger or condenser tube. We provide both plastic/Delrin and metal tube inserts.

PTFE (polytetrafluoroethylene) Ferrule Inserts :

A fitting called a PTFE (polytetrafluoroethylene) tube insert ferrule is used to join tubing in a variety of situations, such as laboratories, chemical processing, and plumbing. Here’s a quick rundown:

  • Protect them from inlet-end erosion
  • Corrosion
  • Impingement
  • To induce fluid fall on the ID of a tube in the case of a falling fluid type exchanger
  • To transfer extremely high heat past the tube sheet to the exchanger tubes.

Our Range of Tube Inserts

PetroSan is a leading world wide manufacturer of PTFE tube inserts. Our range includes:

  • Threaded tube inserts
  • Square tube inserts
  • Round tube inserts
  • Threaded inserts for metal tube
  • Threaded square tube inserts
  • Metal tube inserts
  • Rectangular tube inserts
  • Threaded round tube inserts

A fitting called a PTFE (polytetrafluoroethylene) tube insert ferrule is used to join tubing in a variety of situations, such as laboratories, chemical processing, and plumbing. Here’s a quick rundown:

What is a Virgin PTFE (Teflon) ferrule?

A ferrule is a small, usually metal or plastic, ring-shaped component used to reinforce and seal connections between tubes, pipes, or hoses.

PTFE tube insert ferrule:
A PTFE tube insert ferrule is a specific type of ferrule made from PTFE, a non-reactive, chemically inert material. It’s designed to be inserted into a tube or pipe to create a secure, leak-tight connection.

Virgin PTFE (Teflon) ferrule Advantages:

1. Chemical resistance: PTFE is highly resistant to chemicals, making it ideal for use in harsh environments.
2. Low friction: PTFE reduces friction between the tube and ferrule, ensuring smooth connections and disconnections.
3. High temperature resistance: PTFE can withstand high temperatures, making it suitable for applications involving extreme heat.
4. Non-reactive: PTFE won’t react with or contaminate fluids passing through the tube.

Virgin PTFE (Teflon) ferrule applications:

1. Chemical processing
2. Laboratory equipment
3. Plumbing and piping systems
4. Food processing
5. Pharmaceutical manufacturing

Polytetrafluoroethylene (PTFE) Material Specification :

Properties:

1. Chemical Resistance: Excellent resistance to chemicals, including:
– Acids (e.g., hydrochloric, sulfuric, nitric)
– Bases (e.g., sodium hydroxide, potassium hydroxide)
– Organic solvents (e.g., methanol, ethanol, acetone)
2. Temperature Range: -200°C to 260°C (-330°F to 500°F)
3. Density: 2.2 g/cm³ (0.079 lb/in³)
4. Tensile Strength: 20-30 MPa (2,900-4,350 psi)
5. Elongation at Break: 200-300%
6. Hardness: 50-60 Shore D
7. Thermal Expansion: 10-15 × 10^-5 K^-1 (5.5-8.3 × 10^-5 °F^-1)
8. Electrical Insulation: Excellent electrical insulation properties

Dimensions:

– Inner Diameter (ID): Typically matches the tube’s inner diameter
– Outer Diameter (OD): Slightly larger than the tube’s outer diameter to ensure a secure fit
– Thickness: 0.5-2 mm (0.02-0.08 in), depending on the application and tube size

Manufacturing Process:

– Extrusion: PTFE is extruded into a tube shape
– Cutting: The tube is cut to the desired length
– Machining: The ferrule is machined to precise dimensions

Standards and Certifications:

– ASTM D3294: Standard specification for PTFE tubing
– FDA Compliance: Suitable for food processing and pharmaceutical applications
– USP Class VI: Compliant with US Pharmacopeia standards for medical devices

Manufacturers of Virgin PTFE (Teflon) tube insert ferrules.

PetroSan Oilfield Engineering Co. are high demanded quality manufacturer of PTFE (Polytetrafluoroethylene) inserts, manufacturer of PTFE ferrule, manufacturer of Heat exchanger Ferrules and Tube Inserts, manufacturer of Tube Inserts and Pipe Ferrule, manufacturer of PTFE Teflon Tube Inserts, manufacturer of PTFE Teflon Ferrules, manufacturer of high heat resistance tube insert, manufacturer of high heat resistance Verigin ptfe ferrule, manufacturer of air cooler insert ferrule, manufacturer of PTFE Tubing Adaptor Ferrule, manufacturer of PTFE Tube Insert for Air Cooled Condensers, manufacturer of High temperature ptfe ferrule, manufacturer of Manufacturer of Plastic Inserts, manufacturer of PTFE (Teflon) Tubing Adaptor System, manufacturer of PTFE Fittings, manufacturer of PTFE Front Ferrule.

We Manufacture, Export and supply to many Countries as follows :

  • ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan,  Turkmenistan.
  • Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
  • Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
  • Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
  • Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
  • Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See  
  • South America – Argentina, Chile, Brazil, Colombia, Paraguay
  • Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
  • Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
  • Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
  • Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles

 

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